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Figure 4 Production

INDUSTRY'S FIRST SCALABLE, FULLY-INTEGRATED FACTORY SOLUTION FOR DIRECT 3D PRODUCTION

Combines the design flexibility of additive manufacturing in configurable, in-line production cells to deliver a customizable and automated direct 3D production solution.

Produce 1 million+ parts per year in a broad range of industrial, dental and custom materials.

Automation and Integrated Post-Processing


Figure 4 Production is a customized, integrated digital manufacturing solution with an end-to-end digital workflow supported by 3D systems software. Figure 4 Production features up to 15 times faster print speeds than other 3D printing technologies, automated material handling, and integrated post-processing, such as washing, drying and curing, to reduce manual processes and facilitate automation for high volume production.

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Leading Throughput


The combination of speed and accuracy complemented by a light-based UV curing process that takes minutes vs. hours with heat-based curing processes, yields the world’s fastest additive manufacturing throughput and time-to-part. Recent data highlights Figure 4 Production part print speeds up to 65 mm/hour, and prototyping speeds of up to 100 mm/hour, and part accuracy and Six Sigma repeatability (Cpk > 2) across all materials.

Broad Range of Materials 

 

The broad and expanding range of materials for Figure 4 Production includes over 30 materials.
Figure 4 industrial plastic resins address a wide range of applications needs, including for functional prototyping, direct production of end-use parts, molding and casting, with ABS-like, polypropylene-like, rubber-like, castable, heat resistant and biocompatible capable materials.
Figure 4 Production is compatible with 3D Systems’ entire portfolio of NextDent® materials to facilitate full customization of dental devices. Figure 4 Production customers also have the option of collaborating with 3D Systems’ engineers to create unique materials specifically designed for their application.

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Figure 4 Production rivals injection molded part quality with tool-less digital molding to deliver:

Flexibility 


Customize product configurations and materials by application to deliver high volume ready-to-use parts

Automation

 
High productivity with minimal hands-on processes

Speed 


Fast throughput speed for accelerated “parts-in-hand” delivery

Total Cost of Operations (TCO) 


Up to 20% lower part cost with no time or money lost to tooling

MATERIALS:

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Figure 4 PRO-BLK 10

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Figure 4 FLEX-BLK 20

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Figure 4 RUBBER-BLK 10

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Figure 4 EGGSHELL-AMB 10

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Figure 4 HI TEMP 300-AMB

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Figure 4 TOUGH-BLK 20

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Figure 4 TOUGH-GRY 15

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Figure 4 FLEX-BLK 10

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Figure 4 MED-AMB 10

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Figure 4 MED-WHT 10

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Figure 4 TOUGH-GRY 10

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Figure 4 JCAST-GRN 10

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Figure 4 ELAST-BLK 10

APPLICATIONS:

  • Mid-volume non-structural end-use durable plastic parts

  • High-quality parts with fine texturing

  • Replacement of traditional molding and cast urethane processes

  • Mass customization production of consumer applications

  • Production dental applications

  • Egg shell molding applications

FEATURES:

  • Non-contact membrane Digital Light Printing (DLP) technology

  • Printable build volume (W x D x H):

  • 124.8 x 70.2 x 346 mm 

  • (4.9 x 2.8 x 13.6 in)

  • Industry-leading 3D Sprint software for file preparation and production

  • Cloud connectivity for predictive and prompt service with 3D Connect

  • Customizable/scalable modular configurations

  • Automation to minimize manual processing

  • Integrated post-processing

  • Production-grade and custom (additional cost) material

BENEFITS:

  • Six Sigma quality and repeatability

  • High throughput and productivity

  • Accelerated time-to-market vs. traditional manufacturing

  • Automation reduces labor costs

  • Eliminate tooling time and cost

  • Lower part cost over competing technologies

  • Efficient design iteration

  • Application flexibility

  • Integrated solution with expert application support

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